CUSTOM INJECTION MOLDING

We have been producing custom injection molds and plastic injection molded parts for 27 years.

Custom injection mold&plastics Manufacturer

We provide turnkey serviceS from mold design, mold making, plastic injection molding to 24/7 customer service.

Mold Design

Our mold designers with at least 10 years’ industry experience use CAD software to design the injection mold for the plastic products. They check the shrinkage rate, sizes and geometry of the injection molded parts.Rich experience in complex parting surface design. Mold meets EN 12472 standard. DFM(Design for Manufacturability) and mold flow analysis are employed.

plastic_mold_tool

Mold Making

Since 1998, our mold making machines have been producing components and our workers assembly them together. The components are high precision steel parts made by most advanced CNC and EDM machines.Rich experience in big size mold tooling.Our molds can be traceable. Mold life:>500,000 cycles; No M.O.Q. and 15-30 days lead time. Coordinate Measuring Machine report is available.

Plastic-Injection-Molding

Injection Molding

Injection molding is processed on injection molding machines. The injection mold is mounted on the machines and molten plastic flow is injected into the mold cavity to form the plastic parts.Size tolerance is up to +/-0.001mm. Comply with IATF 16949 and ISO13485. Plastic materials are RoHS certified.

some Custom injection molding tools

shower_head_injection_molding_tool
auto_parts_plastic_Injection_molding_tool
sprayer_pump_connector_injection_molding_tool
decorative_medical_cover_injection_molding_tool

Shower head Molding Tool

Automobile Mirror molding tool

Multi-cavity connector Molding Tool

Medical Cover molding tool

Some plastic molded parts

Injection_molded_two_function_waterway
Injection_molded_toilet_seat_and_cover
Show head_Set
Injection_molded_golf_tees

Two- Function waterway

Toilet seat&cover

Shower Head Set

Golf Tees

Injection_molded_tennis_frame
injection_molded_headphone_cover
Injection_molded_protection_cover
Injection_molded_portable_printer_housing

Tennis Frame

Blue tooth headphone cover

Protection Cover

Portable Printer Housing

Some certificates

ISO9001_certificate
plastic_injection_mold_patent _inverted_part
Plastic_injection_mold_core_pulling_ mechanism_patent
RoHS_Certificate_of_injection_molded_part

ISO9001:2015

plastic Injection Mold Patent

plastic Injection Mold patent

RoHS certificate

Some Clients

EASO : Top Manufacturer Of Shower Products. TOTO/KOHLER/RUNNER: Top Manufacturers Of Sanitary Wares KEENTECH/WILSON: Top Manufacturers Of Tennis Rackets. OGAWA: Top Manufacturer Of Massage Armchairs.

Fengjin_Mold_Clients

Injection Molding Finish

  Materials Color Description
Smooth ABS PC PE PP PMMA PS  ALL colors Polish the mold cavity to #1200 sand paper to make parts surface smooth.
Painting ABS PC PE PMMA PS  All colors Spray a layer of paints on the surface of the products to protect them and make them look better.
Silk Screen Most common plastic All colors Print the logo, words or patterns on the surface of the products by silk screen.
Plating ABS, PC All colors Electronical plating makes the product look shining. The shining layer is chrome.

Injection Molding VS Rapid Prototyping

Injection molding is used for large quantity production while rapid prototyping for low volume production.

  • Injection molding offers low unit price but high cost injection mold, rapid prototyping makes parts without mold.
  • Injection molding produces thousands of products in several days, more efficient than rapid prototyping.
  • We start injection molding after confirmation of final products and rapid prototyping at the stage of product design and development.
  • The strength of injection molded parts are higher than prototypes.
  • There will be gate residue, pin mark, parting line on the injection molded parts, and prototypes don’t have these.

Injection Molding FAQ

Injection molding is a process making large quantity of plastic products. The molten raw plastic material was injected into the injection mold cavity to form plastic parts. This process was executed on injection molding machines.

Our biggest injection molding machine tonnage is 1320 ton which is often used to make product with more than 1 meter long size.

There are two sections of injection molding cost. 

  • Injection mold cost, generally more than $1500, depend on the size and annual demand of the products.
  • Injection molding cost, about $0.1 per unit, depend on the size, material and quality requirement of the products.

The common materials are ABS, PC, PS, PE, PVC, PMMA, NYLON, POM. 

Depend on the ISO tolerance standard, and we could reach ±0.05mm tolerance.

Ready to Talk?

do you have a big idea we can help with?